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Our helical geared motor with brake is engineered to deliver exceptional torque, efficiency, and reliability in demanding industrial environments. Designed with precision and durability in mind, this motor combines helical gear technology with an integrated brake system, ensuring smooth operation, reduced noise, and enhanced safety. Ideal for applications such as conveyor systems, material handling, packaging machinery, and automation equipment, our product offers customizable options to meet specific needs. Below, we provide detailed parameters, FAQs, and technical insights to help you understand why our helical geared motor with brake stands out in the market.
The helical geared motor with brake features a range of specifications tailored for various industrial uses. Here are the core parameters presented in a list for clarity:
For a comprehensive overview, refer to the table below which outlines detailed specifications across different models:
| Model Number | Power (kW) | Output Speed (rpm) | Torque (Nm) | Gear Ratio | Brake Voltage (V) | Weight (kg) |
|---|---|---|---|---|---|---|
| HGM-100 | 0.12 - 0.75 | 10 - 500 | 50 - 300 | 5:1 - 30:1 | 24 DC / 230 AC | 15 - 25 |
| HGM-200 | 1.5 - 7.5 | 5 - 200 | 500 - 2,000 | 10:1 - 50:1 | 24 DC / 230 AC | 40 - 80 |
| HGM-300 | 11 - 45 | 2 - 100 | 2,500 - 8,000 | 20:1 - 70:1 | 24 DC / 400 AC | 100 - 250 |
| HGM-400 | 55 - 200 | 0.5 - 50 | 10,000 - 20,000 | 30:1 - 100:1 | 24 DC / 400 AC | 300 - 600 |
What is a helical geared motor with brake, and how does it work?
A helical geared motor with brake integrates a helical gear reducer—known for its angled teeth that enable smooth, quiet operation and high efficiency—with an electromagnetic or spring-applied brake. The brake engages automatically when power is cut, providing immediate stopping force to prevent unwanted movement, enhancing safety in applications like lifts or conveyors.
What are the main advantages of using a helical geared motor with brake over other types?
Helical gears offer higher efficiency (up to 98% per stage), reduced noise levels, and greater load capacity compared to spur or worm gears. The integrated brake adds safety by preventing back-driving or coasting, making it ideal for vertical applications or machinery requiring precise positioning. This combination results in longer lifespan, lower maintenance, and improved performance in harsh conditions.
Can the brake be adjusted or customized for specific applications?
Yes, the brake system is customizable. Options include adjustable brake torque, different voltage ratings (e.g., 24V DC or 230V AC), and fail-safe designs that engage upon power loss. This allows tailoring to specific operational needs, such as rapid stopping in emergency situations or gentle braking for delicate loads.
What maintenance is required for a helical geared motor with brake?
Maintenance is minimal due to the durable design. Regularly check gear oil levels (typically every 10,000 hours), inspect brake pads for wear (replace as needed, often after 1 million cycles), and ensure electrical connections are secure. The helical gears are lubricated for life in many models, reducing frequent servicing.
How do I select the right model for my application?
Consider factors like required torque, speed, power input, environment (e.g., temperature, moisture), and mounting style. Use the provided tables and lists to match specifications—e.g., for high-torque applications, choose a model with higher Nm rating. Consulting with our technical team can help ensure optimal selection based on your specific use case.
Are these motors suitable for outdoor or corrosive environments?
Yes, with protection classes up to IP66, they are designed to withstand dust, water jets, and mild corrosive conditions. Optional coatings or stainless steel components are available for highly corrosive environments, ensuring longevity and reliability.
What is the typical lifespan of a helical geared motor with brake?
Under normal operating conditions, these motors can last over 20,000 hours, with some models exceeding 50,000 hours. The brake mechanism, depending on usage, may require component replacement every 1-2 million cycles, but overall durability is high due to robust construction and quality materials.
Do you offer warranty and support services?
We provide a standard warranty of 2 years, covering defects in materials and workmanship. Additionally, technical support is available for installation, troubleshooting, and customization, ensuring seamless integration into your systems.
