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Parallel Gearbox

Discover the precision engineering of our Parallel Gearbox, designed for high-torque applications and superior performance in industrial settings. With decades of innovation, our gearboxes ensure reliability, efficiency, and durability, making them ideal for machinery in manufacturing, automotive, and heavy equipment industries. Below, we detail the key features, specifications, and FAQs to help you understand why our Parallel Gearbox stands out in the market.

Key Features of Our Parallel Gearbox

  • High torque capacity up to 10,000 Nm for demanding operations.
  • Precision-machined gears from hardened steel, ensuring minimal wear and tear.
  • Efficient lubrication system that reduces heat generation and extends lifespan.
  • Compact design with easy integration into existing systems, saving space.
  • Low noise operation below 75 dB, compliant with industrial noise standards.
  • Customizable ratios from 5:1 to 100:1 to match specific application needs.
  • Robust housing made from cast iron or aluminum alloy, providing excellent protection.
  • Backed by a 5-year warranty, covering defects in materials and workmanship.

Detailed Product Parameters

Our Parallel Gearbox is engineered with exact specifications to meet diverse industrial requirements. The table below outlines the standard models available, along with their key parameters. Custom options are also available upon request.

Model Gear Ratio Range Max Torque (Nm) Input Speed (RPM) Efficiency (%) Weight (kg) Mounting Type
PG-100 5:1 - 20:1 2,000 3,000 98% 15 Foot-mounted
PG-200 10:1 - 50:1 5,000 2,500 97% 25 Flange-mounted
PG-300 20:1 - 100:1 10,000 1,500 96% 40 Shaft-mounted

Additional parameters include operating temperature range of -20°C to 120°C, IP65 protection rating for dust and water resistance, and compatibility with various motor types including AC, DC, and servo motors. All models undergo rigorous testing to ensure they meet ISO 9001 standards for quality and performance.

Materials and Construction

The gears are manufactured from case-hardened steel (Grade 20MnCr5) for high strength and durability. The housing is constructed from Grade 250 cast iron or aluminum alloy, depending on the model, to provide optimal weight-to-strength ratio. Seals are made from nitrile rubber to prevent oil leaks and contamination.

Applications

  • Conveyor systems in logistics and warehousing.
  • Industrial mixers and agitators in chemical processing.
  • Automated robotics and CNC machinery.
  • Heavy-duty vehicles and construction equipment.
  • Renewable energy systems such as wind turbines.

FAQ Section

What is a Parallel Gearbox and how does it work?
A Parallel Gearbox is a type of gear system where the input and output shafts are aligned parallel to each other, using spur or helical gears to transmit power efficiently. It works by meshing gears of different sizes to change speed and torque ratios, providing smooth and reliable operation in various mechanical applications.

What maintenance is required for a Parallel Gearbox?
Regular maintenance includes checking oil levels every 500 operating hours and replacing lubricant annually or after 2,000 hours. Inspect gears for wear every 6 months, and ensure seals are intact to prevent leaks. Proper maintenance can extend the lifespan beyond 10 years under normal conditions.

Can I customize the gear ratio for my specific application?
Yes, we offer customizable gear ratios from 5:1 to 100:1 to match your exact requirements. Provide details such as input speed, torque needs, and application environment, and our engineering team will design a solution tailored to your system.

What are the advantages of a Parallel Gearbox over other types?
Parallel Gearboxes offer higher efficiency (up to 98%), compact design, and easier installation compared to right-angle or planetary gearboxes. They are ideal for applications where space is limited and high torque transmission is needed with minimal energy loss.

How do I select the right model for my machinery?
Consider factors like maximum torque requirement, input speed, desired gear ratio, and mounting options. Refer to our product table or consult with our technical support team for guidance based on your specific application details to ensure optimal performance.

Are these gearboxes compatible with international standards?
Yes, our Parallel Gearboxes comply with international standards such as ISO 9001 for quality management, AGMA for gear ratings, and CE marking for European safety requirements. They are designed to meet global industrial norms for reliability and safety.

What is the typical delivery time for orders?
Standard models are available for shipment within 2-3 weeks, while customized orders may take 4-6 weeks depending on complexity. Express options are available for urgent needs; contact our sales team for precise timelines and scheduling.

Do you provide installation support or documentation?
We offer comprehensive installation manuals, video guides, and technical support via email or phone. For complex installations, on-site assistance can be arranged through our service network to ensure proper setup and operation.

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