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A worm gearbox is a compact, high-torque power transmission solution widely used in various industries due to its efficiency, durability, and ability to provide high reduction ratios in a single stage. At our company, we specialize in manufacturing top-quality worm gearboxes that meet rigorous international standards. Our products are designed for applications such as conveyor systems, packaging machinery, material handling, and automotive equipment, ensuring reliable performance under demanding conditions.
We utilize advanced materials and precision machining processes to produce gearboxes that offer smooth operation, low noise, and long service life. Each unit undergoes thorough testing to guarantee optimal functionality. Below, we detail the key parameters and features of our worm gearbox models, along with answers to frequently asked questions to help you make an informed decision.
Our worm gearboxes come in various sizes and configurations to suit different needs. The table below outlines the standard parameters for our popular models. Customizations are available upon request to meet specific application requirements.
| Model | Ratio Range | Output Torque (Nm) | Input Power (kW) | Efficiency (%) | Weight (kg) |
|---|---|---|---|---|---|
| WG-50 | 5:1 to 100:1 | 50 - 500 | 0.12 - 3.0 | 80 - 92 | 2.5 - 15 |
| WG-100 | 10:1 to 60:1 | 100 - 1000 | 0.25 - 7.5 | 82 - 94 | 5 - 30 |
| WG-150 | 15:1 to 50:1 | 150 - 1500 | 0.5 - 15 | 85 - 95 | 10 - 50 |
Note: All values are approximate and may vary based on operating conditions. Contact us for detailed specifications.
What is a worm gearbox and how does it work?
A worm gearbox consists of a worm (screw) meshing with a worm wheel (gear). The worm's rotational motion is transferred to the wheel at a right angle, providing high torque reduction and speed control in a compact package. It is ideal for applications requiring precise positioning and high load capacity.
What are the advantages of using a worm gearbox?
Key advantages include high reduction ratios in a single stage, compact size, self-locking feature for safety, smooth and quiet operation, and durability. They are cost-effective and require less maintenance compared to other gear types.
How do I select the right worm gearbox for my application?
Consider factors such as required torque, speed ratio, input power, mounting style, environmental conditions (e.g., temperature, humidity), and space constraints. Our technical team can assist in selecting the optimal model based on your specific needs.
What maintenance is required for a worm gearbox?
Regular lubrication is essential; use high-quality lubricants as specified. Check for leaks, wear, and unusual noises periodically. Most models are designed for long intervals between maintenance, typically every 5,000 to 10,000 hours of operation.
Can worm gearboxes be used in high-temperature environments?
Yes, but it depends on the model and materials. Standard units operate effectively up to 80°C. For higher temperatures, special lubricants and materials can be used. Consult our specifications for高温 applications.
Are custom worm gearboxes available?
Absolutely. We offer customization options including specific ratios, shaft configurations, mounting types, and materials to meet unique application requirements. Provide your details, and we will engineer a solution tailored to your needs.
What is the typical lifespan of a worm gearbox?
With proper maintenance, our worm gearboxes can last over 20,000 hours of operation. Lifespan varies based on load, speed, and environmental factors. Regular inspections help maximize durability.
How do I install a worm gearbox?
Ensure proper alignment between input and output shafts, use appropriate mounting hardware, and follow the installation manual. Incorrect installation can lead to reduced efficiency or failure. We provide detailed guides and support for installation.
Do you offer warranties on your worm gearboxes?
Yes, all our products come with a standard warranty covering defects in materials and workmanship. Warranty terms vary by model and application; refer to our warranty policy for specifics.
Where can I find technical support or spare parts?
Our global network of distributors and service centers provides technical support, spare parts, and maintenance services. Contact us directly or visit our website for assistance.
