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Cutter Bars Gearbox

What is a Cutter Bars Gearbox?

A Cutter Bars Gearbox is an essential component in agricultural machinery, specifically designed for cutting applications in equipment such as combine harvesters, forage harvesters, and mowers. It transmits power from the tractor or engine to the cutter bar, enabling efficient and precise cutting of crops. Built to withstand high torque and harsh conditions, these gearboxes ensure durability and reliability in farming operations. They are engineered with precision gears and robust housing to minimize wear and tear, providing smooth operation and extended lifespan. Our Cutter Bars Gearbox models are tailored for various agricultural needs, offering compatibility with multiple machine types and enhancing overall productivity in the field.

Key Features of Our Cutter Bars Gearbox

  • High-strength alloy steel construction for enhanced durability.
  • Precision-engineered gears to reduce noise and vibration.
  • Sealed housing to protect against dust, moisture, and debris.
  • Efficient power transmission with minimal energy loss.
  • Easy maintenance with accessible lubrication points.
  • Compatible with a wide range of agricultural machinery brands.
  • Thermal treatment for gears to prevent overheating and wear.
  • Customizable options for specific farm requirements.

Technical Specifications

Our Cutter Bars Gearbox is designed with advanced engineering to meet the demands of modern agriculture. Below is a detailed table of specifications for our standard model, the CBG-500 Series.

Parameter Specification
Model CBG-500
Input Power Up to 100 HP
Gear Ratio 2.5:1
Maximum Torque 500 Nm
Operating Speed 500-1000 RPM
Weight 25 kg
Material Cast Iron Housing, Hardened Steel Gears
Lubrication Oil Bath Lubrication (SAE 90 Grade)
Mounting Type Flange Mount
Temperature Range -20°C to 80°C
Warranty 2 Years

Detailed Parameter List

  • Input Shaft Diameter: 1.5 inches with keyway.
  • Output Shaft Diameter: 2 inches with splined design.
  • Efficiency Rating: Over 95% under full load.
  • Noise Level: Less than 75 dB at operating speed.
  • Protection Class: IP65 for dust and water resistance.
  • Maintenance Interval: Lubrication every 500 hours of operation.
  • Compatibility: Fits John Deere, Case IH, New Holland, and other major brands.
  • Optional Features: Includes overload protection and quick-disconnect couplings.

Applications of Cutter Bars Gearbox

Our Cutter Bars Gearbox is versatile and used in various agricultural settings. It is ideal for:

  • Combine harvesters for grain cutting.
  • Forage harvesters for chopping silage.
  • Mower conditioners in hay harvesting.
  • Reaper binders in small-scale farming.
  • Industrial cutting machines in landscaping.

FAQs About Cutter Bars Gearbox

What is the typical lifespan of a Cutter Bars Gearbox?
The lifespan depends on usage and maintenance, but with proper care, our gearboxes can last over 10,000 hours. Regular lubrication and avoiding overloads significantly extend durability.

How do I know if my gearbox needs maintenance?
Signs include unusual noises, overheating, oil leaks, or reduced performance. We recommend inspecting every 500 hours and replacing lubricant as per the manual.

Can I install the gearbox myself, or do I need a professional?
While installation is straightforward for experienced users, we advise consulting a technician to ensure proper alignment and mounting, preventing premature wear.

Are spare parts readily available for your gearboxes?
Yes, we stock a wide range of spare parts, including gears, shafts, and seals, with quick shipping options to minimize downtime.

What lubricant should I use for optimal performance?
Use SAE 90 grade gear oil for most models. Always refer to the product manual for specific recommendations based on operating conditions.

Is the gearbox compatible with older machinery models?
Our gearboxes are designed for broad compatibility. Provide your machine's model and specifications, and we can confirm fitment or offer custom solutions.

How does temperature affect the gearbox operation?
Extreme temperatures can impact lubrication and material expansion. Our gearboxes are rated for -20°C to 80°C, but avoid operation outside this range to prevent damage.

What warranty do you offer on Cutter Bars Gearboxes?
We provide a 2-year warranty covering defects in materials and workmanship, with support for troubleshooting and replacements if needed.

Can the gearbox be used in wet or muddy conditions?
Yes, with an IP65 rating, it is resistant to dust and water ingress, making it suitable for harsh agricultural environments.

What is the lead time for custom orders?
Custom orders typically take 4-6 weeks for production and shipping, depending on specifications. Contact us for exact timelines.

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