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Double Wide Shaft Collars

What Are Double Wide Shaft Collars?

Double wide shaft collars are essential components in mechanical assemblies, designed to secure parts onto shafts or rods with enhanced stability and load distribution. Their double-width design provides a larger surface area compared to standard collars, making them ideal for high-stress applications where slippage or misalignment must be prevented. These collars are commonly used in industries such as manufacturing, automotive, robotics, and aerospace, ensuring precise positioning and safety in machinery.

Key Features and Benefits

  • Enhanced Grip: The double-width design increases the contact area with the shaft, reducing the risk of movement under heavy loads.
  • Durability: Constructed from high-strength materials like stainless steel or aluminum, these collars resist corrosion and wear.
  • Easy Installation: Many models feature set screws or clamping mechanisms for quick adjustment without specialized tools.
  • Versatility: Compatible with various shaft sizes and types, suitable for diverse industrial applications.
  • Cost-Effective: Provides reliable performance at a competitive price, reducing maintenance costs over time.

Product Specifications

Our double wide shaft collars are available in multiple sizes and materials to meet specific needs. Below is a detailed table of standard specifications:

Material Shaft Diameter Range (inches) Width (inches) Load Capacity (lbs) Finish
Stainless Steel 0.25 - 4.0 0.75 - 2.0 Up to 500 Polished
Aluminum 0.5 - 3.0 0.5 - 1.5 Up to 300 Anodized
Carbon Steel 0.375 - 3.5 0.625 - 1.75 Up to 450 Zinc Plated

Applications of Double Wide Shaft Collars

  • Industrial Machinery: Used to hold bearings, gears, and sprockets in place on rotating shafts.
  • Automotive Systems: Ensures stability in transmission and engine components.
  • Robotics: Provides precise positioning for actuators and joints.
  • Agricultural Equipment: Secures parts in tractors and harvesters under tough conditions.
  • Aerospace: Maintains alignment in control systems and landing gear mechanisms.

Frequently Asked Questions (FAQ)

What is the primary advantage of using a double wide shaft collar over a standard one?
The main advantage is the increased surface area, which distributes load more evenly and reduces the chance of shaft damage or collar slippage, especially in high-torque applications.

How do I select the right size double wide shaft collar for my application?
Measure the shaft diameter accurately and choose a collar that matches it within the specified range. Consider the load requirements and environmental factors (e.g., moisture, temperature) to select the appropriate material and finish.

Can double wide shaft collars be used on both metric and imperial shafts?
Yes, many manufacturers offer collars in both metric and imperial sizes. Always check the product specifications to ensure compatibility with your shaft's measurement system.

Are there installation tips to ensure optimal performance?
Clean the shaft and collar surfaces before installation to remove debris. Tighten set screws or clamps evenly and to the recommended torque value to avoid distortion. For clamping collars, ensure uniform pressure around the shaft.

What maintenance is required for double wide shaft collars?
Regular inspections for wear, corrosion, or loosening are recommended. Lubricate threads if applicable, and replace collars if any signs of damage are detected to maintain safety and performance.

Can these collars be customized for specific applications?
Yes, many suppliers offer customization options, including special materials, sizes, or finishes. Provide detailed requirements to the manufacturer for tailored solutions.

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