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Mechanical components for friction between moving parts
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Irrigation Reels Gearbox

Key Features of Irrigation Reels Gearbox

Our irrigation reels gearbox is engineered for durability and efficiency, ensuring optimal performance in agricultural irrigation systems. It features high-quality materials, precision manufacturing, and compatibility with various reel models. Below are the standout features:

  • Robust cast iron housing for superior protection against environmental factors.
  • Helical gear design for smooth operation and reduced noise levels.
  • High torque capacity to handle heavy loads and varying field conditions.
  • Sealed bearings to prevent contamination and extend lifespan.
  • Easy maintenance with accessible lubrication points.
  • Corrosion-resistant coatings for use in humid or wet environments.
  • Customizable gear ratios to match specific irrigation requirements.

Technical Specifications

Understanding the technical details is crucial for selecting the right gearbox. Here, we provide comprehensive specifications in a structured format.

Parameter Specification Units
Gear Ratio Range 1:1 to 1:100 Ratio
Input Speed Up to 1500 RPM
Output Torque 500 - 5000 Nm
Housing Material Cast Iron or Aluminum Alloy -
Weight 15 - 50 kg
Operating Temperature -20°C to 80°C °C
Protection Class IP65 -
Lubrication Type Oil Bath or Grease -

Performance Data

To ensure reliability, our gearboxes undergo rigorous testing. Below is a performance data table based on standard conditions.

Load Condition Efficiency Noise Level Lifespan
Light Load (<50% capacity) ≥95% <70 dB 20,000 hours
Medium Load (50-75% capacity) ≥92% <75 dB 15,000 hours
Heavy Load (>75% capacity) ≥88% <80 dB 10,000 hours

Compatibility List

Our gearboxes are designed to work seamlessly with various irrigation reel brands. Check the compatibility below.

  • Compatible with John Deere irrigation systems.
  • Suitable for Valley irrigation reels.
  • Works with Lindsay Zimmatic models.
  • Adaptable to T-L irrigation equipment.
  • Fits most European and Asian reel brands.

FAQs About Irrigation Reels Gearbox

What is the typical lifespan of an irrigation reels gearbox?

The lifespan varies based on usage and maintenance, but typically ranges from 10,000 to 20,000 hours under normal operating conditions. Regular lubrication and avoiding overloads can extend this period.

How do I choose the right gear ratio for my irrigation system?

Select a gear ratio based on your water flow requirements and reel speed. A higher ratio (e.g., 1:100) provides slower reel movement for precise watering, while a lower ratio (e.g., 1:10) offers faster operation. Consult our technical team for personalized advice.

Can the gearbox be used in corrosive environments, such as coastal areas?

Yes, our gearboxes feature corrosion-resistant coatings and materials like stainless steel components, making them suitable for humid or salty environments. Ensure regular inspections to maintain performance.

What maintenance is required for an irrigation reels gearbox?

Maintenance includes periodic lubrication every 500 hours of operation, checking for oil leaks, and inspecting seals and bearings. Use recommended lubricants to avoid damage and ensure optimal efficiency.

Is it possible to customize the gearbox for specific applications?

Absolutely. We offer customization options for gear ratios, mounting configurations, and material choices to meet unique irrigation needs. Provide your specifications, and our engineers will assist with a tailored solution.

What should I do if the gearbox makes unusual noises during operation?

Unusual noises often indicate issues like insufficient lubrication, worn gears, or bearing failure. Immediately stop operation, inspect for visible damage, and consult a technician for repairs or replacement to prevent further damage.

Are spare parts readily available for these gearboxes?

Yes, we maintain a comprehensive inventory of spare parts, including gears, shafts, and seals. Orders can be processed quickly to minimize downtime, with worldwide shipping options available.

How does temperature affect gearbox performance?

Extreme temperatures can impact lubrication viscosity and material expansion. Our gearboxes are rated for -20°C to 80°C, but in colder climates, use low-temperature lubricants, and in hotter areas, ensure adequate cooling and ventilation.

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