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SWC Universal Couplings

What Are SWC Universal Couplings?

SWC Universal Couplings are high-precision mechanical components designed to transmit torque between two shafts that are not collinear. They are widely used in various industrial applications due to their ability to accommodate angular misalignment, parallel offset, and axial movement. These couplings ensure smooth operation, reduce vibration, and enhance the longevity of machinery. Made from robust materials like alloy steel, SWC Universal Couplings offer reliability and durability in demanding environments such as steel mills, paper machines, and marine propulsion systems.

Key Features of SWC Universal Couplings

  • High torque capacity with minimal backlash
  • Accommodates misalignments: angular, parallel, and axial
  • Compact design for easy installation in confined spaces
  • Corrosion-resistant materials suitable for harsh conditions
  • Low maintenance requirements with self-lubricating options
  • Customizable sizes and specifications to meet specific needs

Product Parameters of SWC Universal Couplings

Below are the detailed specifications for our standard SWC Universal Coupling models. These parameters help in selecting the right coupling for your application based on torque, speed, and misalignment tolerances.

Model Nominal Torque (Nm) Max Speed (rpm) Angular Misalignment (°) Parallel Misalignment (mm) Axial Movement (mm) Weight (kg)
SWC-100 100 5000 ±15 0.5 ±2 1.2
SWC-200 200 4500 ±15 0.8 ±3 2.5
SWC-350 350 4000 ±10 1.0 ±4 4.0
SWC-500 500 3500 ±10 1.2 ±5 6.5
SWC-750 750 3000 ±8 1.5 ±6 9.0
SWC-1000 1000 2500 ±8 2.0 ±8 12.0

Materials and Construction

SWC Universal Couplings are manufactured using high-quality materials to ensure performance and longevity. The main components include:

  • Hubs: Made from forged alloy steel (e.g., 42CrMo) with heat treatment for high strength and wear resistance.
  • Flanges: Constructed from carbon steel or stainless steel, depending on environmental requirements.
  • Bearings: Utilize needle roller bearings or spherical plain bearings for smooth operation and high load capacity.
  • Seals: Integrated with rubber or PTFE seals to protect against dust, moisture, and contaminants.

Applications of SWC Universal Couplings

These couplings are versatile and find use in numerous industries:

  • Steel Industry: Rolling mills, continuous casting machines.
  • Paper and Pulp: Paper machines, rollers, and drives.
  • Marine: Propulsion systems, steering mechanisms.
  • Mining: Conveyors, crushers, and heavy-duty equipment.
  • General Machinery: Pumps, compressors, and generators.

SWC Universal Couplings FAQ

What is the maximum angular misalignment SWC couplings can handle?
SWC Universal Couplings can handle up to ±15 degrees of angular misalignment for smaller models, while larger models typically accommodate up to ±8 degrees. Always refer to the specific product datasheet for exact values based on torque and speed.

How do I select the right SWC coupling for my application?
Consider factors such as required torque, operating speed, type of misalignment (angular, parallel, axial), environmental conditions (e.g., temperature, humidity), and space constraints. Use the torque and speed ratings from our parameter table above, and consult with our engineering team for custom needs.

Are SWC couplings suitable for high-speed applications?
Yes, SWC couplings are designed for high-speed operations, with some models supporting speeds up to 5000 rpm. However, always ensure that the selected model's maximum speed rating exceeds your application's requirements to avoid imbalance issues.

What maintenance is required for SWC Universal Couplings?
These couplings are low-maintenance. For standard models, periodic lubrication may be needed every 6-12 months depending on usage. Self-lubricating versions require minimal attention. Regularly inspect for wear, misalignment, and seal integrity to prevent failures.

Can SWC couplings be used in corrosive environments?
Yes, we offer models with stainless steel components and special coatings (e.g., zinc plating or epoxy paint) for corrosion resistance. Specify your environmental conditions when ordering to ensure the right material selection.

What is the typical lifespan of an SWC Universal Coupling?
With proper installation and maintenance, SWC couplings can last for many years, often exceeding 10,000 hours of operation. Lifespan depends on factors like load, speed, misalignment, and environmental conditions.

Do you provide custom-sized SWC couplings?
Absolutely. We offer customization for dimensions, materials, and performance characteristics to meet unique application requirements. Contact our sales team with your specifications for a tailored solution.

How do I install an SWC Universal Coupling correctly?
Ensure shafts are clean and aligned within specified tolerances. Use appropriate tools to tighten bolts to the recommended torque values. Avoid over-misalignment during installation, and follow the step-by-step guide provided in the product manual for best results.

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